MPT & CPT Technology
Two manufacturing routes for toner production.
Our Technology
Engineering Toner Through Controlled Particle Formation.
AIRI TONERS manufactures toner powder using advanced particle-formation technologies, with a focus on polyester resin, controlled particle characteristics and consistent printing performance.
Explore Our Technology
Emulsion Aggregation
Controlled chemical particle formation.
Material Engineering
Polyester resin, magnetite, pigments and wax.
Particle Engineering
Controlled size, morphology and charge behaviour.
Two Approaches to Toner Manufacturing
MPT and CPT
Toner can be produced through two fundamentally different manufacturing routes — mechanical particle reduction or chemical particle formation. Each approach has its own advantages and applications.
MPT — Mechanically Produced Toner
Mechanical size reduction and classification
MPT is produced by mechanically reducing a large resin mass into fine particles using pulverisation and air classification. Particle size is controlled through milling and classification.
CPT — Chemically Produced Toner
Chemical particle formation through Emulsion Aggregation
CPT is produced by forming particles chemically using Emulsion Aggregation (EA). Toner particles are engineered during formation, allowing greater control over size, shape, surface characteristics and charge behaviour.
Why CPT?
Engineering the Particle During Formation.
CPT enables the toner particle to be engineered during its formation, rather than relying primarily on mechanical size reduction. This provides greater control over particle size, morphology, surface characteristics, charge behaviour and flowability.
For toner applications, these characteristics can contribute to consistent toner performance and reliable printing output.
Learn MoreParticle Formation & Classification
Controlled Particle Formation.
AIRI TONERS manufactures toner powder using two complementary technologies: Emulsion Aggregation (EA) and mechanical pulverisation. Our EA process enables controlled toner particle formation through dispersion, aggregation and coalescence, with control over particle size, morphology and surface characteristics.
For mechanically produced toner, our classification system incorporates a primary classifier for precise upper particle-size cut control and a secondary classifier for dedusting to remove unwanted fine particles and improve final powder quality. Together, these technologies support consistent particle characteristics and reliable toner performance.
Explore Material Engineering
Material & Particle Engineering
From Raw Materials to Engineered Toner Particles.
Toner performance is determined by the combination of material design and particle engineering. AIRI TONERS works with polyester resin, magnetite or pigments, wax and functional components to create toner particles with targeted characteristics.
- Controlled particle size
- Optimised particle morphology
- Stable charge behaviour
- Good flowability
- Reliable transfer and fixing
MPT & CPT Applications
Toner Solutions for Diverse Imaging Needs.
Our toner manufacturing technologies can support a wide range of applications in monochrome and colour printing.
Engineered for Excellent Print Performance
Particle Size
Morphology
Tribo Charge
High Image Density
Fusing Performance