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Research & Development

Developing Materials.
Refining Performance.

At AIRI TONERS, we continuously research and develop advanced materials, formulations and processes to deliver toner powders with consistent quality, reliable performance and compatibility with a wide range of printing systems.

Our R&D Approach
Laboratory glassware and toner material samples for AIRI TONERS research and development

Polyester Resin
Development

Engineering resin characteristics
for toner applications.

Magnetite
Development

Controlled magnetic properties
and surface treatment.

Toner Wax
Development

Wax systems supporting
release and fusing.

Toner Formulation

Balancing materials for consistent
toner performance.

Gloved technician holding a dish of toner material during research and development

Our R&D Approach

From Materials to
Toner Performance

We develop and optimise key materials — polyester resin, magnetite, wax and functional additives — and formulate them into high-performance toner powders. Our R&D process combines material science, application knowledge and continuous improvement to meet the evolving needs of our customers.

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Our Development Pathway

A Structured Approach from Materials to Market

01

Raw Materials

Selection and
evaluation of key
materials.

02

Polymer & Material
Development

Synthesis and optimisation
of polyester resin, magnetite,
wax and other materials.

03

Formulation

Optimised material
combinations.

04

Pilot Production

Laboratory to
pilot batch scale.

05

Testing

Comprehensive
performance evaluation.

06

Optimisation

Continuous improvement
for commercial scale.

Polymer resin, magnetite and wax material samples used in toner development

Material Development

Engineering Better Materials

We develop and evaluate polyester resin, magnetite, wax, colourants and functional additives for their suitability in toner formulations, focusing on molecular properties, particle morphology and surface characteristics.

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Toner Formulation & Optimisation

Balancing Multiple
Performance Parameters

We optimise toner formulations to achieve the right balance of particle size, triboelectric charge, flowability, image density, transfer behaviour and fusing performance.

Our Formulation Work
Toner formulation parameters including particle size, tribo charge, image density, flowability, fusing and stability

Pilot Development

From Laboratory to Application

Our pilot development process bridges laboratory research and real-world performance, enabling custom toner development for specific customer requirements.

♧Laboratory
Research
→
▤Pilot
Batch
→
▣Application
Testing
→
⚙Refinement
→
▥Scale-Up
Analytical instruments and monitors used for toner particle and performance characterisation

Testing & Characterisation

Comprehensive Evaluation

We use a range of analytical and application tests to ensure our toner powders meet performance and reliability targets, including particle size distribution, molecular characteristics, magnetic properties, triboelectric charge, image density, fusing performance and flowability.

Our Testing Capabilities

Collaborative Development

Partnering for Innovation

We work with specialised laboratories, analytical facilities and technology partners for material characterisation, polymer analysis, process development and application testing, helping us deliver innovative toner solutions.

Two researchers reviewing print test samples during collaborative toner development

Engineered for Excellent Print Performance

⠿Controlled
Particle Size
⬡Optimised
Morphology
ϟStable
Tribo Charge
▱Sharp Prints
High Image Density
♧Reliable
Fusing Performance

Imaging a Better Tomorrow

Consistent Quality. Wider Possibilities.

Toner solutions for laser printers, copiers and diverse imaging applications.

Contact Our R&D Team